Design Phase

Good tool designs are the foundation of tool manufacturing. Our extensive experience in plastic injection molding significantly contributes to this process. During the design phase, we not only consider manufacturability but also keep in mind the expectations that may arise during injection molding.

Examples:

  • Product removal: bulk or robotic.
  • Sprue and product separation.
  • Minimizing cycle time with appropriate and sufficient cooling channels, etc.

When optimizing the product (3D model optimization), we aim to achieve the simplest tool design possible. The simpler the design, the more reliable it will be in operation!

Examples:

  • Incorporating pin-type inserts whenever possible.
  • Reducing the number of parting steps.
  • Minimizing moving components.
  • Collaboration with the client.

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Step-by-Step Process

01

Consultation with the client to assess requirements and technical specifications.

02

Following the consultation, designers evaluate optimization possibilities, and after agreement and approval from the client, these are applied to the product.

03

Tool design review based on a preliminary DFM (Design for Manufacturing) presentation. Once approved, the manufacturing process begins.

04

After several weeks of manufacturing, tool fitting and assembly are carried out.

05

First tool trial (FOT) conducted in-house or at an injection molding facility specified by the client.

06

Product evaluation, followed by possible tool optimizations (e.g., creating air vents at burn spots, post-processing due to dimensional deviations), and a subsequent tool trial.

07

Tool handover based on the approved product.

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Our Machinery

CNC and Manual Machines

Our machinery covers a significant portion of the technologies required for in-house tool manufacturing.

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Mikron HSM 500



CNC megmunkálóközpont

x/y/z:

500x450x360 mm

Munkaasztal:

550×450 mm

Főorsó fordulat:

30.000ford/perc

Terhelhetőség:

200kg

Mikron VCE 1000


CNC megmunkálóközpont

x/y/z:

1020x560x600 mm

Munkaasztal:

1000×560 mm

Főorsó fordulat:

16.000ford/perc

Terhelhetőség:

1.350kg

FANUC 14iF Eurodrill

CNC megmunkálóközpont

x/y/z:

700/400/330 mm

Munkaasztal:

1000×560 mm

Főorsó fordulat:

10.000/min

Gyorsjárat:

54 m/min

DMG DMC 635 V eco

CNC megmunkálóközpont

x/y/z:

635/510/460 mm

Munkaasztal:

790×560 mm

Fordulatszám:

8000/perc

Terhelhetőség:

600 kg

ONA AF25

Huzalos szikraforgácsoló gép

x/y/z:

400/300/250 mm

U-V:

120×120 mm

Munkadarab mérete:

650×400 mm

Munkadarab tömege:

700 Kg

FANUC D21MiA5

CNC marógép

x/y/z:

500x400x330 mm

Munkaasztal:

650×400 mm

Főorsó fordulat:

24.000ford/perc

Terhelhetőség:

300kg

Okamoto 350

Precíziós köszörűgép

x/y/z:

300/150/240 mm

Pontosság:

0.005 mm

ONA AONA NX4CF25

CNC tömbszikraforgácsológép

x/y/z:

600x400x400 mm

Munkaasztal:

800×600 mm

Teljesítmény:

100 A

Terhelhetőség:

1.500 kg

Equiptop UF-618M


Precíziós köszörűgép

x/y/z:

460x152x460 mm

Pontosság:

0.005 mm

XYZ 1020

Precíziós köszörűgép

x/y/z:

500/250/500 mm

Pontosság:

0.005 mm

Shark 281

Szalagfűrészgép

Élhosszúság:

2950 mm

Szögtartomány:

0-60°

TESA MICRO-HITE 3D DUAL

NC mérőgép

x/y/z:

440x490x390 mm

Mérőasztal:

550×750 mm

Pontosság:

2,5 μm

FIAC Silver 7.5

Kompresszor

Teljesítmény:

7.5 LE

Kapacitás:

270 l

Súly:

±45 º

SIEG ZN5032B

Oszlopos fúrógép

Z:

155 mm

Max. átmérő:

Ø32 mm

Dönthetőség:

±45 º

CLOOS GLW 300 I-H-P-R

Hegesztőgép

Hálózati betáp:

3x400V

Teljesítmény:

15 kVA

Hegesztési áramerőség:

5-300A

ENESKA 4-1

Polírrendszer

Fordulatszám:

max. 50.0001/min

Teljesítmény:

max. 200W

SIEG CQ6232G

Esztergagép

x/y:

750/330 mm

Max fordulat:

2000/perc

Teljesítmény:

1.5 kW

Max fordulatSúly::

620 kg

Our services

CNC Parts Manufacturing
Plastic Injection Molding
Tool making
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Ownership Impression​

From a young age, I was struck by the magic of the workshop. Finely elaborated, precise mechanics of the measuring instruments. The subtle clicking sound of the micrometer's ratchet. Oil smoke from the block spark. The spark of steel as the grinding stone cuts into it. The discoloring chip, as the cutter carves the raw steel block and during machining, forms the mold bit, tool plate that the designer dreamed up and cast on paper.

Just as the “old foxes” solve tasks with their highly esteemed tools, secret devices, polished grips for decades. It is teamwork without which tools cannot be realized, because it takes the total dedication of dozens of people and the humility to the profession to make a tool out of raw steel.
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It is not primarily the business that drives us, but the recognition and the noble feeling when we put two halves of the tool together, install the lifting bridge on it and put the tools down, we sigh: done, you can go for the test!

- Tamás Simonetz - ​

History of our company
FAQS

Frequently Asked Questions

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